IXPE FOAM MSI05-1
IXPE FOAM MSI05-2

IXPE-SCHAUMSTOFF MSI05

IXPE-Schaum wird mittels Elektronenstrahlvernetzungstechnologie entwickelt und hergestellt. Das Polyethylen wird mit einem Elektronenstrahl bestrahlt, erhitzt und 5 bis 40 Mal aufgeschäumt, um einen plattenförmigen Hochschaum zu bilden. IXPE-Schaumstoff zeichnet sich durch eine nahezu 100% geschlossene Zellstruktur aus, die sich durch geringes Gewicht und hohe Steifigkeit auszeichnet und viele hervorragende Eigenschaften wie Wärmedämmung, Polsterung, Hitzebeständigkeit und Flammwidrigkeit aufweist.
Physical Properties Data Sheet (TDS)
Material Safety Data Sheet (MSDS)
PP ROHS Ten Items (Test Report)
PP, PE REACH 247 items (test report)

Application scenarios for IXPE, special performance indicators and parameter requirements for this product, and the processes involved in these application scenarios:

1. Waterproof door film for cars

Basic Physical Properties:

ParameterTypical Value RangeTest StandardFunction
Density60-120 kg/m³ISO 845Balance between lightweight and strength
Dicke1.0-3.0 mmISO 23529Adapt to door sheet metal gaps
Zugfestigkeit≥1.5 MPaISO 527-3Prevent tearing during installation or use
Dehnung beim Bruch≥150%ISO 527-3Fit the curved deformation of door surfaces

 

Waterproof and Environmental Resistance Performance
ParameterTypical Value RangeTest Standard
Water Vapor Transmission Rate<0.05 g/(m²·24h)ASTM E96
Closed Cell Content≥95%ASTM D6226
Temperature Resistance Range-40℃~120℃ISO 6722
Oil Resistance (engine oil immersion)Volume change rate <2%ISO 1817

 

Adhesion and Process Performance
ParameterTypical Value RangeTest Standard
Peel Strength (with sheet metal)≥1.2 N/mmASTM D903
Flame Retardant RatingUL94 HF-1 or GB 8410UL94/GB 8410
VOC EmissionMeet automobile factory standards (e.g., PV 3341)VDA 278
Manufacturing Process: Vacuum Forming
2. Dashboard

Performance Parameters:

ParameterTypical Value RangeTest StandardFunction
Density80-150 kg/m³ISO 845Balance strength and lightweight
Dicke5-20 mmISO 23529Match the structural design of the instrument panel
Compressive Strength (25%)100-500 kPaISO 844Resist long-term compression deformation
Zugfestigkeit≥1.8 MPaISO 527-3Prevent tearing during installation or use

Thermal and Weather Resistance
ParameterTypical Value RangeTest Standard
Long-term Temperature Resistance Range-40℃~120℃ISO 6722
Short-term Peak Temperature Resistance≤140℃ (direct sunlight)SAE J2412
Heat Distortion Temperature (0.45MPa)≥110℃ASTM D648
Damp Heat Aging (85℃/85% RH, 1000h)No cracking, no shrinkageGB/T 2423.4

Acoustic Performance (Sound Insulation/Shock Absorption)
ParameterTypical Value RangeTest Standard
Sound Insulation (500-2000Hz)≥30 dBISO 10140-2
Sound Absorption Coefficient (1kHz)≥0.6ASTM E1050
Damping Factor (tanδ)0.1-0.3DMA Test (ISO 6721)

Safety and Environmental Protection
ParameterTypical Value RangeTest Standard
Flame Retardant RatingUL94 HF-1 or GB 8410UL94/GB 8410
VOC EmissionTotal carbon volatility ≤50 μgC/gVDA 278
Fogging Value≤2 mg (gloss method)DIN 75201

Manufacturing Process: Vacuum Forming
3. Precision instrument packaging


Buffering and Mechanical Properties
ParameterTypical Value RangeTest StandardFunction
Density30-80 kg/m³ISO 845Balance between lightweight and energy absorption
Compressive Strength (50%)50-300 kPaISO 844Resistance to deformation under multiple impacts
Rebound Rate≥85%ASTM D3574Reusability
Energy Absorption Rate≥70% (drop test)ISTA 3ACore anti-shock index

Environmental Resistance
ParameterTypical Value RangeTest Standard
Temperature Resistance Range-50℃~100℃ASTM D3575
Resistance to Damp Heat (70℃/95% RH, 48h)No deformation, no mildewGB/T 4857.12
Oil Resistance (in contact with lubricating oil)Weight change rate <1%ISO 1817

Safety and Environmental Protection
ParameterTypical Value RangeTest Standard
Electrostatic ProtectionSurface resistance 10⁶-10⁹ ΩANSI/ESD S20.20
VOC EmissionTotal carbon volatility ≤20 μgC/gVDA 278
Recyclability100% recyclableISO 15270

Manufacturing Process: Die Cutting
4. Fruit packaging liners

Buffering and Mechanical Properties
ParameterTypical Value RangeTest StandardFunction
Density30-80 kg/m³ISO 845Balance between lightweight and energy absorption
Compressive Strength (50%)50-300 kPaISO 844Resistance to deformation under multiple impacts
Rebound Rate≥85%ASTM D3574Reusability
Energy Absorption Rate≥70% (drop test)ISTA 3ACore anti-shock index

Environmental Resistance
ParameterTypical Value RangeTest Standard
Temperature Resistance Range-50℃~100℃ASTM D3575
Resistance to Damp Heat (70℃/95% RH, 48h)No deformation, no mildewGB/T 4857.12
Oil Resistance (in contact with lubricating oil)Weight change rate <1%ISO 1817

Safety and Environmental Protection
ParameterTypical Value RangeTest Standard
Electrostatic ProtectionSurface resistance 10⁶-10⁹ ΩANSI/ESD S20.20
VOC EmissionTotal carbon volatility ≤20 μgC/gVDA 278
Recyclability100% recyclableISO 15270

Manufacturing Process: Die Cutting
5. Gasket between automobile battery modules

Basic Physical Properties
ParameterTypical Value RangeTest StandardFunction
Density50-120 kg/m³ISO 845Affect softness and durability
Dicke3-10 mmISO 23529Common yoga mat thickness (5-8mm)
Zugfestigkeit≥1.0 MPaISO 527-3Prevent tearing or deformation
Dehnung beim Bruch≥150%ISO 527-3Improve flexibility
Compression Set (22h, 50%)≤10%ISO 1856Not easy to collapse after long-term use

 

Comfort and Functionality
ParameterTypical Value RangeTest Standard
Rebound Rate≥85%ASTM D3574
Slip Resistance (dry/wet)Static friction coefficient ≥0.6ASTM D1894
Wasserabsorption<1%ASTM D570
Hardness (Shore C)40-70ISO 868

 

Safety and Environmental Protection
ParameterTypical Value RangeTest Standard
VOC EmissionCompliant with EN 71-3VDA 278
Skin IrritationNo irritation (ISO 10993)Biocompatibility test
Recyclability100% recyclableISO 15270
Manufacturing Process: Molding
6. Yoga mats (sports and leisure sector)

Basic Physical Properties
ParameterTypical Value RangeTest StandardFunction
Density20-80 kg/m³ISO 845Ultra-lightweight (40%+ lighter than traditional materials)
Dicke5-50 mmISO 23529Adapt to airframe structure space
Compressive Strength (10%)50-300 kPaISO 844Resist deformation caused by airflow pressure
Zugfestigkeit≥1.0 MPaISO 527-3Prevent tearing during installation or flight

Thermal and Flame Retardant Properties (Key Indicators)
ParameterTypical Value RangeTest Standard
Long-term Temperature Resistance Range-70℃~140℃RTCA DO-160
Short-term Peak Temperature Resistance≤200℃ (emergency conditions)ABD 0031
Wärmeleitfähigkeit0.030-0.040 W/(m·K)ASTM C518
Limiting Oxygen Index (LOI)≥30%ASTM D2863
Flame Spread Index≤5 (FAR 25.853)FAA Vertical Burn Test

Acoustic and Durability Properties
ParameterTypical Value RangeTest Standard
Sound Insulation (500-4000Hz)≥35 dBISO 10140-2
Damp Heat Aging (85℃/85% RH, 2000h)No delaminationASTM D2126
Resistance to Hydraulic Oil (Skydrol Immersion)Expansion rate <2%ISO 1817

Manufacturing Process: Molding