IXPP SCHAUM MSP25

Foaming multiple: 5–30 times; width: within 600-2000MM thickness: single layer: 1-6 MM, can also be compounded into 2-50MM thickness, commonly used colors: off-white, milky white.

Application scenarios for IXPP, special performance indicators and parameter requirements for this product, and the processes involved in this application scenario:

  1. Basic Physical Properties:
ParameterTypical Value RangeTest StandardFunction
Density60-120 kg/m³ISO 845Balance between lightweight and strength
Dicke1.0-3.0 mmISO 23529Adapt to door sheet metal gap
Zugfestigkeit≥1.5 MPaISO 527-3Prevent tearing during installation or use
Dehnung beim Bruch≥150%ISO 527-3Fit door surface deformation

 

Waterproof and Environmental Resistance Performance

 

ParameterTypical Value RangeTest Standard
Water Vapor Transmission Rate<0.05 g/(m²·24h)ASTM E96
Closed Cell Content≥95%ASTM D6226
Temperature Resistance Range-40℃~120℃ISO 6722
Oil Resistance (soaked in engine oil)Volume change rate <2%ISO 1817

 

Adhesion and Process Performance

 

ParameterTypical Value RangeTest Standard
Peel Strength (with sheet metal)≥1.2 N/mmASTM D903
Flame Retardant RatingUL94 HF-1 or GB 8410UL94/GB 8410
VOC EmissionMeet automobile factory standards (e.g., PV 3341)VDA 278

 

Manufacturing Process: Vacuum Forming

Performance Parameters:

 

ParameterTypical Value RangeTest StandardFunction
Density80-150 kg/m³ISO 845Balance strength and lightweight
Dicke5-20 mmISO 23529Match instrument panel structural design
Compressive Strength (25%)100-500 kPaISO 844Resist long-term compression deformation
Zugfestigkeit≥1.8 MPaISO 527-3Prevent tearing during installation or use

 

Thermal and Weather Resistance

 

ParameterTypical Value RangeTest Standard
Long-term Temperature Resistance Range-40℃~120℃ISO 6722
Short-term Peak Temperature Resistance≤140℃ (direct sunlight)SAE J2412
Heat Distortion Temperature (0.45MPa)≥110℃ASTM D648
Damp Heat Aging (85℃/85% RH, 1000h)No cracking, no shrinkageGB/T 2423.4

 

Acoustic Performance (Sound Insulation/Shock Absorption)

 

ParameterTypical Value RangeTest Standard
Sound Insulation (500-2000Hz)≥30 dBISO 10140-2
Sound Absorption Coefficient (1kHz)≥0.6ASTM E1050
Damping Factor (tanδ)0.1-0.3DMA Test (ISO 6721)

 

Safety and Environmental Protection

 

ParameterTypical Value RangeTest Standard
Flame Retardant RatingUL94 HF-1 or GB 8410UL94/GB 8410
VOC EmissionTotal Carbon Volatility ≤50 μgC/gVDA 278
Fogging Value≤2 mg (gloss method)DIN 75201

 

Manufacturing Process: Vacuum Forming

Basic Physical Properties

 

ParameterTypical Value RangeTest StandardFunction
Density50-100 kg/m³ISO 845Lightweight (30% lighter than traditional materials)
Dicke3-10 mmISO 23529Match the ceiling design space
Zugfestigkeit≥1.2 MPaISO 527-3Prevent tearing during installation or use
Compressive Strength (25%)80-300 kPaISO 844Resist long-term compression deformation

 

Thermal and Weather Resistance

 

ParameterTypical Value RangeTest Standard
Long-term Temperature Resistance Range-40℃~120℃ISO 6722
Short-term Peak Temperature Resistance≤140℃ (exposure condition)SAE J2412
Damp Heat Aging (85℃/85% RH, 500h)No delamination, no deformationGB/T 2423.4

 

Acoustic and Safety Performance

 

ParameterTypical Value RangeTest Standard
Sound Insulation (1kHz)≥25 dBISO 10140-2
Sound Absorption Coefficient (500Hz)≥0.5ASTM E1050
Flame Retardant RatingUL94 HF-1 or GB 8410UL94/GB 8410
VOC EmissionTotal Carbon Volatility ≤30 μgC/gVDA 278

 

Process Adaptability

 

ParameterTypical Value RangeTest Standard
Peel Strength (with fabric)≥1.0 N/mmASTM D903
Flexural Stiffness5-15 N/mm²ISO 178

 

Manufacturing Process: Hot Press Molding

Physical Properties:Buffering and Mechanical Properties
ParameterTypical Value RangeTest StandardFunction
Density30-80 kg/m³ISO 845Balance between lightweight and energy absorption
Compressive Strength (50%)50-300 kPaISO 844Resistance to deformation under multiple impacts
Rebound Rate≥85%ASTM D3574Reusability
Energy Absorption Rate≥70% (drop test)ISTA 3ACore anti-shock index

 

Environmental Resistance

 

ParameterTypical Value RangeTest Standard
Temperature Resistance Range-50℃~100℃ASTM D3575
Resistance to Damp Heat (70℃/95% RH, 48h)No deformation, no mildewGB/T 4857.12
Oil Resistance (in contact with lubricating oil)Weight change rate <1%ISO 1817

 

Safety and Environmental Protection

 

ParameterTypical Value RangeTest Standard
Electrostatic ProtectionSurface resistance 10⁶-10⁹ ΩANSI/ESD S20.20
VOC EmissionTotal carbon volatility ≤20 μgC/gVDA 278
Recyclability100% recyclableISO 15270

 

Manufacturing Process: Die Cutting

Buffering and Mechanical Properties
ParameterTypical Value RangeTest StandardFunction
Density30-80 kg/m³ISO 845Balance between lightweight and energy absorption
Compressive Strength (50%)50-300 kPaISO 844Resistance to deformation under multiple impacts
Rebound Rate≥85%ASTM D3574Reusability
Energy Absorption Rate≥70% (drop test)ISTA 3ACore anti-shock index
Environmental Resistance
ParameterTypical Value RangeTest Standard
Temperature Resistance Range-50℃~100℃ASTM D3575
Resistance to Damp Heat (70℃/95% RH, 48h)No deformation, no mildewGB/T 4857.12
Oil Resistance (in contact with lubricating oil)Weight change rate <1%ISO 1817
Safety and Environmental Protection
ParameterTypical Value RangeTest Standard
Electrostatic ProtectionSurface resistance 10⁶-10⁹ ΩANSI/ESD S20.20
VOC EmissionTotal carbon volatility ≤20 μgC/gVDA 278
Recyclability100% recyclableISO 15270
Manufacturing Process: Die Cutting

Basic Physical Properties
ParameterTypical Value RangeTest StandardFunction
Density50-120 kg/m³ISO 845Affects softness and durability
Dicke3-10 mmISO 23529Common yoga mat thickness (5-8mm)
Zugfestigkeit≥1.0 MPaISO 527-3Prevent tearing or deformation
Dehnung beim Bruch≥150%ISO 527-3Improve flexibility
Compression Set (22h, 50%)≤10%ISO 1856Not easy to collapse after long-term use

 

Comfort and Functionality
ParameterTypical Value RangeTest Standard
Rebound Rate≥85%ASTM D3574
Slip Resistance (dry/wet)Static friction coefficient ≥0.6ASTM D1894
Wasserabsorption<1%ASTM D570
Hardness (Shore C)40-70ISO 868

 

Safety and Environmental Protection
ParameterTypical Value RangeTest Standard
VOC EmissionCompliant with EN 71-3VDA 278
Skin IrritationNo irritation (ISO 10993)Biocompatibility test
Recyclability100% recyclableISO 15270
Manufacturing Process: Molding

Basic Physical Properties
ParameterTypical Value RangeTest StandardFunction
Density20-80 kg/m³ISO 845Ultra-lightweight (40%+ lighter than traditional materials)
Dicke5-50 mmISO 23529Adapt to airframe structure space
Compressive Strength (10%)50-300 kPaISO 844Resist airflow pressure deformation
Zugfestigkeit≥1.0 MPaISO 527-3Prevent tearing during installation or flight

 

Thermal and Flame Retardant Properties (Key Indicators)
ParameterTypical Value RangeTest Standard
Long-term Temperature Resistance Range-70℃~140℃RTCA DO-160
Short-term Peak Temperature Resistance≤200℃ (emergency conditions)ABD 0031
Wärmeleitfähigkeit0.030-0.040 W/(m·K)ASTM C518
Limiting Oxygen Index (LOI)≥30%ASTM D2863
Flame Spread Index≤5 (FAR 25.853)FAA Vertical Burn Test

 

Acoustic and Durability Properties
ParameterTypical Value RangeTest Standard
Sound Insulation (500-4000Hz)≥35 dBISO 10140-2
Damp Heat Aging (85℃/85% RH, 2000h)No delaminationASTM D2126
Resistance to Hydraulic Oil (Skydrol immersion)Expansion rate <2%ISO 1817
Manufacturing Process: Molding