IXPP SCHAUM MSP20

Polypropylene resin base Halogen-free, non-toxic gas Resistance to high temperature up to 120℃ Closed cell Cross linked Independent cell structure Resistance to chemicals such as acids, alkalis, organic solvents Smooth surface Excellent mechanical properties.

Application scenarios for IXPP, special performance indicators and parameter requirements for this product, and the processes involved in this application scenario:

  1. Basic Physical Properties:
ParameterTypical Value RangeTest StandardFunction
Density60-120 kg/m³ISO 845Balance between lightweight and strength
Dicke1.0-3.0 mmISO 23529Adapt to door sheet metal gap
Zugfestigkeit≥1.5 MPaISO 527-3Prevent tearing during installation or use
Dehnung beim Bruch≥150%ISO 527-3Fit door surface deformation

 

Waterproof and Environmental Resistance Performance

 

ParameterTypical Value RangeTest Standard
Water Vapor Transmission Rate<0.05 g/(m²·24h)ASTM E96
Closed Cell Content≥95%ASTM D6226
Temperature Resistance Range-40℃~120℃ISO 6722
Oil Resistance (soaked in engine oil)Volume change rate <2%ISO 1817

 

Adhesion and Process Performance

 

ParameterTypical Value RangeTest Standard
Peel Strength (with sheet metal)≥1.2 N/mmASTM D903
Flame Retardant RatingUL94 HF-1 or GB 8410UL94/GB 8410
VOC EmissionMeet automobile factory standards (e.g., PV 3341)VDA 278

 

Manufacturing Process: Vacuum Forming

Performance Parameters:

 

ParameterTypical Value RangeTest StandardFunction
Density80-150 kg/m³ISO 845Balance strength and lightweight
Dicke5-20 mmISO 23529Match instrument panel structural design
Compressive Strength (25%)100-500 kPaISO 844Resist long-term compression deformation
Zugfestigkeit≥1.8 MPaISO 527-3Prevent tearing during installation or use

 

Thermal and Weather Resistance

 

ParameterTypical Value RangeTest Standard
Long-term Temperature Resistance Range-40℃~120℃ISO 6722
Short-term Peak Temperature Resistance≤140℃ (direct sunlight)SAE J2412
Heat Distortion Temperature (0.45MPa)≥110℃ASTM D648
Damp Heat Aging (85℃/85% RH, 1000h)No cracking, no shrinkageGB/T 2423.4

 

Acoustic Performance (Sound Insulation/Shock Absorption)

 

ParameterTypical Value RangeTest Standard
Sound Insulation (500-2000Hz)≥30 dBISO 10140-2
Sound Absorption Coefficient (1kHz)≥0.6ASTM E1050
Damping Factor (tanδ)0.1-0.3DMA Test (ISO 6721)

 

Safety and Environmental Protection

 

ParameterTypical Value RangeTest Standard
Flame Retardant RatingUL94 HF-1 or GB 8410UL94/GB 8410
VOC EmissionTotal Carbon Volatility ≤50 μgC/gVDA 278
Fogging Value≤2 mg (gloss method)DIN 75201

 

Manufacturing Process: Vacuum Forming

Basic Physical Properties

 

ParameterTypical Value RangeTest StandardFunction
Density50-100 kg/m³ISO 845Lightweight (30% lighter than traditional materials)
Dicke3-10 mmISO 23529Match the ceiling design space
Zugfestigkeit≥1.2 MPaISO 527-3Prevent tearing during installation or use
Compressive Strength (25%)80-300 kPaISO 844Resist long-term compression deformation

 

Thermal and Weather Resistance

 

ParameterTypical Value RangeTest Standard
Long-term Temperature Resistance Range-40℃~120℃ISO 6722
Short-term Peak Temperature Resistance≤140℃ (exposure condition)SAE J2412
Damp Heat Aging (85℃/85% RH, 500h)No delamination, no deformationGB/T 2423.4

 

Acoustic and Safety Performance

 

ParameterTypical Value RangeTest Standard
Sound Insulation (1kHz)≥25 dBISO 10140-2
Sound Absorption Coefficient (500Hz)≥0.5ASTM E1050
Flame Retardant RatingUL94 HF-1 or GB 8410UL94/GB 8410
VOC EmissionTotal Carbon Volatility ≤30 μgC/gVDA 278

 

Process Adaptability

 

ParameterTypical Value RangeTest Standard
Peel Strength (with fabric)≥1.0 N/mmASTM D903
Flexural Stiffness5-15 N/mm²ISO 178

 

Manufacturing Process: Hot Press Molding

Physical Properties:Buffering and Mechanical Properties
ParameterTypical Value RangeTest StandardFunction
Density30-80 kg/m³ISO 845Balance between lightweight and energy absorption
Compressive Strength (50%)50-300 kPaISO 844Resistance to deformation under multiple impacts
Rebound Rate≥85%ASTM D3574Reusability
Energy Absorption Rate≥70% (drop test)ISTA 3ACore anti-shock index

 

Environmental Resistance

 

ParameterTypical Value RangeTest Standard
Temperature Resistance Range-50℃~100℃ASTM D3575
Resistance to Damp Heat (70℃/95% RH, 48h)No deformation, no mildewGB/T 4857.12
Oil Resistance (in contact with lubricating oil)Weight change rate <1%ISO 1817

 

Safety and Environmental Protection

 

ParameterTypical Value RangeTest Standard
Electrostatic ProtectionSurface resistance 10⁶-10⁹ ΩANSI/ESD S20.20
VOC EmissionTotal carbon volatility ≤20 μgC/gVDA 278
Recyclability100% recyclableISO 15270

 

Manufacturing Process: Die Cutting

Buffering and Mechanical Properties
ParameterTypical Value RangeTest StandardFunction
Density30-80 kg/m³ISO 845Balance between lightweight and energy absorption
Compressive Strength (50%)50-300 kPaISO 844Resistance to deformation under multiple impacts
Rebound Rate≥85%ASTM D3574Reusability
Energy Absorption Rate≥70% (drop test)ISTA 3ACore anti-shock index
Environmental Resistance
ParameterTypical Value RangeTest Standard
Temperature Resistance Range-50℃~100℃ASTM D3575
Resistance to Damp Heat (70℃/95% RH, 48h)No deformation, no mildewGB/T 4857.12
Oil Resistance (in contact with lubricating oil)Weight change rate <1%ISO 1817
Safety and Environmental Protection
ParameterTypical Value RangeTest Standard
Electrostatic ProtectionSurface resistance 10⁶-10⁹ ΩANSI/ESD S20.20
VOC EmissionTotal carbon volatility ≤20 μgC/gVDA 278
Recyclability100% recyclableISO 15270
Manufacturing Process: Die Cutting

Basic Physical Properties
ParameterTypical Value RangeTest StandardFunction
Density50-120 kg/m³ISO 845Affects softness and durability
Dicke3-10 mmISO 23529Common yoga mat thickness (5-8mm)
Zugfestigkeit≥1.0 MPaISO 527-3Prevent tearing or deformation
Dehnung beim Bruch≥150%ISO 527-3Improve flexibility
Compression Set (22h, 50%)≤10%ISO 1856Not easy to collapse after long-term use
Comfort and Functionality
ParameterTypical Value RangeTest Standard
Rebound Rate≥85%ASTM D3574
Slip Resistance (dry/wet)Static friction coefficient ≥0.6ASTM D1894
Wasserabsorption<1%ASTM D570
Hardness (Shore C)40-70ISO 868
Safety and Environmental Protection
ParameterTypical Value RangeTest Standard
VOC EmissionCompliant with EN 71-3VDA 278
Skin IrritationNo irritation (ISO 10993)Biocompatibility test
Recyclability100% recyclableISO 15270
Manufacturing Process: Molding

Basic Physical Properties
ParameterTypical Value RangeTest StandardFunction
Density20-80 kg/m³ISO 845Ultra-lightweight (40%+ lighter than traditional materials)
Dicke5-50 mmISO 23529Adapt to airframe structure space
Compressive Strength (10%)50-300 kPaISO 844Resist airflow pressure deformation
Zugfestigkeit≥1.0 MPaISO 527-3Prevent tearing during installation or flight
Thermal and Flame Retardant Properties (Key Indicators)
ParameterTypical Value RangeTest Standard
Long-term Temperature Resistance Range-70℃~140℃RTCA DO-160
Short-term Peak Temperature Resistance≤200℃ (emergency conditions)ABD 0031
Wärmeleitfähigkeit0.030-0.040 W/(m·K)ASTM C518
Limiting Oxygen Index (LOI)≥30%ASTM D2863
Flame Spread Index≤5 (FAR 25.853)FAA Vertical Burn Test
Acoustic and Durability Properties
ParameterTypical Value RangeTest Standard
Sound Insulation (500-4000Hz)≥35 dBISO 10140-2
Damp Heat Aging (85℃/85% RH, 2000h)No delaminationASTM D2126
Resistance to Hydraulic Oil (Skydrol immersion)Expansion rate <2%ISO 1817
Manufacturing Process: Molding