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info@msfoam.comIXPE foam is developed and manufactured by electron beam cross-linking technology. The polyethylene foam is irradiated with an electron beam, and heated and foamed to 5 to 40 times to form a plate-like high foam. IXPE foam is characterized by a nearly 100% closed cell structure, which has the characteristics of light weight and strong rigidity, and can exert many excellent properties such as heat insulation, cushioning, heat resistance, and flame retardancy.
Basic Physical Properties:
Parameter | Typical Value Range | Test Standard | Function |
---|---|---|---|
Density | 60-120 kg/m³ | ISO 845 | Balance between lightweight and strength |
Thickness | 1.0-3.0 mm | ISO 23529 | Adapt to door sheet metal gaps |
Tensile Strength | ≥1.5 MPa | ISO 527-3 | Prevent tearing during installation or use |
Elongation at Break | ≥150% | ISO 527-3 | Fit the curved deformation of door surfaces |
Parameter | Typical Value Range | Test Standard |
---|---|---|
Water Vapor Transmission Rate | <0.05 g/(m²·24h) | ASTM E96 |
Closed Cell Content | ≥95% | ASTM D6226 |
Temperature Resistance Range | -40℃~120℃ | ISO 6722 |
Oil Resistance (engine oil immersion) | Volume change rate <2% | ISO 1817 |
Parameter | Typical Value Range | Test Standard |
---|---|---|
Peel Strength (with sheet metal) | ≥1.2 N/mm | ASTM D903 |
Flame Retardant Rating | UL94 HF-1 or GB 8410 | UL94/GB 8410 |
VOC Emission | Meet automobile factory standards (e.g., PV 3341) | VDA 278 |
Performance Parameters:
Parameter | Typical Value Range | Test Standard | Function |
---|---|---|---|
Density | 80-150 kg/m³ | ISO 845 | Balance strength and lightweight |
Thickness | 5-20 mm | ISO 23529 | Match the structural design of the instrument panel |
Compressive Strength (25%) | 100-500 kPa | ISO 844 | Resist long-term compression deformation |
Tensile Strength | ≥1.8 MPa | ISO 527-3 | Prevent tearing during installation or use |
Parameter | Typical Value Range | Test Standard |
---|---|---|
Long-term Temperature Resistance Range | -40℃~120℃ | ISO 6722 |
Short-term Peak Temperature Resistance | ≤140℃ (direct sunlight) | SAE J2412 |
Heat Distortion Temperature (0.45MPa) | ≥110℃ | ASTM D648 |
Damp Heat Aging (85℃/85% RH, 1000h) | No cracking, no shrinkage | GB/T 2423.4 |
Parameter | Typical Value Range | Test Standard |
---|---|---|
Sound Insulation (500-2000Hz) | ≥30 dB | ISO 10140-2 |
Sound Absorption Coefficient (1kHz) | ≥0.6 | ASTM E1050 |
Damping Factor (tanδ) | 0.1-0.3 | DMA Test (ISO 6721) |
Parameter | Typical Value Range | Test Standard |
---|---|---|
Flame Retardant Rating | UL94 HF-1 or GB 8410 | UL94/GB 8410 |
VOC Emission | Total carbon volatility ≤50 μgC/g | VDA 278 |
Fogging Value | ≤2 mg (gloss method) | DIN 75201 |
Parameter | Typical Value Range | Test Standard | Function |
---|---|---|---|
Density | 30-80 kg/m³ | ISO 845 | Balance between lightweight and energy absorption |
Compressive Strength (50%) | 50-300 kPa | ISO 844 | Resistance to deformation under multiple impacts |
Rebound Rate | ≥85% | ASTM D3574 | Reusability |
Energy Absorption Rate | ≥70% (drop test) | ISTA 3A | Core anti-shock index |
Parameter | Typical Value Range | Test Standard |
---|---|---|
Temperature Resistance Range | -50℃~100℃ | ASTM D3575 |
Resistance to Damp Heat (70℃/95% RH, 48h) | No deformation, no mildew | GB/T 4857.12 |
Oil Resistance (in contact with lubricating oil) | Weight change rate <1% | ISO 1817 |
Parameter | Typical Value Range | Test Standard |
---|---|---|
Electrostatic Protection | Surface resistance 10⁶-10⁹ Ω | ANSI/ESD S20.20 |
VOC Emission | Total carbon volatility ≤20 μgC/g | VDA 278 |
Recyclability | 100% recyclable | ISO 15270 |
Parameter | Typical Value Range | Test Standard | Function |
---|---|---|---|
Density | 30-80 kg/m³ | ISO 845 | Balance between lightweight and energy absorption |
Compressive Strength (50%) | 50-300 kPa | ISO 844 | Resistance to deformation under multiple impacts |
Rebound Rate | ≥85% | ASTM D3574 | Reusability |
Energy Absorption Rate | ≥70% (drop test) | ISTA 3A | Core anti-shock index |
Parameter | Typical Value Range | Test Standard |
---|---|---|
Temperature Resistance Range | -50℃~100℃ | ASTM D3575 |
Resistance to Damp Heat (70℃/95% RH, 48h) | No deformation, no mildew | GB/T 4857.12 |
Oil Resistance (in contact with lubricating oil) | Weight change rate <1% | ISO 1817 |
Parameter | Typical Value Range | Test Standard |
---|---|---|
Electrostatic Protection | Surface resistance 10⁶-10⁹ Ω | ANSI/ESD S20.20 |
VOC Emission | Total carbon volatility ≤20 μgC/g | VDA 278 |
Recyclability | 100% recyclable | ISO 15270 |
Parameter | Typical Value Range | Test Standard | Function |
---|---|---|---|
Density | 50-120 kg/m³ | ISO 845 | Affect softness and durability |
Thickness | 3-10 mm | ISO 23529 | Common yoga mat thickness (5-8mm) |
Tensile Strength | ≥1.0 MPa | ISO 527-3 | Prevent tearing or deformation |
Elongation at Break | ≥150% | ISO 527-3 | Improve flexibility |
Compression Set (22h, 50%) | ≤10% | ISO 1856 | Not easy to collapse after long-term use |
Parameter | Typical Value Range | Test Standard |
---|---|---|
Rebound Rate | ≥85% | ASTM D3574 |
Slip Resistance (dry/wet) | Static friction coefficient ≥0.6 | ASTM D1894 |
Water Absorption | <1% | ASTM D570 |
Hardness (Shore C) | 40-70 | ISO 868 |
Parameter | Typical Value Range | Test Standard |
---|---|---|
VOC Emission | Compliant with EN 71-3 | VDA 278 |
Skin Irritation | No irritation (ISO 10993) | Biocompatibility test |
Recyclability | 100% recyclable | ISO 15270 |
Parameter | Typical Value Range | Test Standard | Function |
---|---|---|---|
Density | 20-80 kg/m³ | ISO 845 | Ultra-lightweight (40%+ lighter than traditional materials) |
Thickness | 5-50 mm | ISO 23529 | Adapt to airframe structure space |
Compressive Strength (10%) | 50-300 kPa | ISO 844 | Resist deformation caused by airflow pressure |
Tensile Strength | ≥1.0 MPa | ISO 527-3 | Prevent tearing during installation or flight |
Parameter | Typical Value Range | Test Standard |
---|---|---|
Long-term Temperature Resistance Range | -70℃~140℃ | RTCA DO-160 |
Short-term Peak Temperature Resistance | ≤200℃ (emergency conditions) | ABD 0031 |
Thermal Conductivity | 0.030-0.040 W/(m·K) | ASTM C518 |
Limiting Oxygen Index (LOI) | ≥30% | ASTM D2863 |
Flame Spread Index | ≤5 (FAR 25.853) | FAA Vertical Burn Test |
Parameter | Typical Value Range | Test Standard |
---|---|---|
Sound Insulation (500-4000Hz) | ≥35 dB | ISO 10140-2 |
Damp Heat Aging (85℃/85% RH, 2000h) | No delamination | ASTM D2126 |
Resistance to Hydraulic Oil (Skydrol Immersion) | Expansion rate <2% | ISO 1817 |