IXPE FOAM MSI10

IXPE foam has a nearly 100% closed cell structure and it is light weight. Various processes such as cutting, stamping, and pressure forming can be easily realized. It is widely used in various fields such as automotive interior materials, building base materials, air-conditioning insulation materials to pipeline materials, packaging/logistics industry, insulation industry, sports/daily goods, medical, etc.

Physical Properties Data Sheet (TDS)

Material Safety Data Sheet (MSDS)

PP ROHS Ten Items (Test Report)

PP, PE REACH 247 items (test report)

Application scenarios for IXPE, special performance indicators and parameter requirements for this product, and the processes involved in these application scenarios:

1. Waterproof door film for cars

Basic Physical Properties:

Parameter	Typical Value Range	Test Standard	Function
Density	60-120 kg/m³	ISO 845	Balance between lightweight and strength
Thickness	1.0-3.0 mm	ISO 23529	Adapt to door sheet metal gaps
Tensile Strength	≥1.5 MPa	ISO 527-3	Prevent tearing during installation or use
Elongation at Break	≥150%	ISO 527-3	Fit the curved deformation of door surfaces

Waterproof and Environmental Resistance Performance

Parameter	Typical Value Range	Test Standard
Water Vapor Transmission Rate	<0.05 g/(m²·24h)	ASTM E96
Closed Cell Content	≥95%	ASTM D6226
Temperature Resistance Range	-40℃~120℃	ISO 6722
Oil Resistance (engine oil immersion)	Volume change rate <2%	ISO 1817

Adhesion and Process Performance

Parameter	Typical Value Range	Test Standard
Peel Strength (with sheet metal)	≥1.2 N/mm	ASTM D903
Flame Retardant Rating	UL94 HF-1 or GB 8410	UL94/GB 8410
VOC Emission	Meet automobile factory standards (e.g., PV 3341)	VDA 278

Manufacturing Process: Vacuum Forming

2. Dashboard

Performance Parameters:

Parameter	Typical Value Range	Test Standard	Function
Density	80-150 kg/m³	ISO 845	Balance strength and lightweight
Thickness	5-20 mm	ISO 23529	Match the structural design of the instrument panel
Compressive Strength (25%)	100-500 kPa	ISO 844	Resist long-term compression deformation
Tensile Strength	≥1.8 MPa	ISO 527-3	Prevent tearing during installation or use

Thermal and Weather Resistance

Parameter	Typical Value Range	Test Standard
Long-term Temperature Resistance Range	-40℃~120℃	ISO 6722
Short-term Peak Temperature Resistance	≤140℃ (direct sunlight)	SAE J2412
Heat Distortion Temperature (0.45MPa)	≥110℃	ASTM D648
Damp Heat Aging (85℃/85% RH, 1000h)	No cracking, no shrinkage	GB/T 2423.4

Acoustic Performance (Sound Insulation/Shock Absorption)

Parameter	Typical Value Range	Test Standard
Sound Insulation (500-2000Hz)	≥30 dB	ISO 10140-2
Sound Absorption Coefficient (1kHz)	≥0.6	ASTM E1050
Damping Factor (tanδ)	0.1-0.3	DMA Test (ISO 6721)

Safety and Environmental Protection

Parameter	Typical Value Range	Test Standard
Flame Retardant Rating	UL94 HF-1 or GB 8410	UL94/GB 8410
VOC Emission	Total carbon volatility ≤50 μgC/g	VDA 278
Fogging Value	≤2 mg (gloss method)	DIN 75201

Manufacturing Process: Vacuum Forming

3. Precision instrument packaging

Buffering and Mechanical Properties

Parameter	Typical Value Range	Test Standard	Function
Density	30-80 kg/m³	ISO 845	Balance between lightweight and energy absorption
Compressive Strength (50%)	50-300 kPa	ISO 844	Resistance to deformation under multiple impacts
Rebound Rate	≥85%	ASTM D3574	Reusability
Energy Absorption Rate	≥70% (drop test)	ISTA 3A	Core anti-shock index

Environmental Resistance

Parameter	Typical Value Range	Test Standard
Temperature Resistance Range	-50℃~100℃	ASTM D3575
Resistance to Damp Heat (70℃/95% RH, 48h)	No deformation, no mildew	GB/T 4857.12
Oil Resistance (in contact with lubricating oil)	Weight change rate <1%	ISO 1817

Safety and Environmental Protection

Parameter	Typical Value Range	Test Standard
Electrostatic Protection	Surface resistance 10⁶-10⁹ Ω	ANSI/ESD S20.20
VOC Emission	Total carbon volatility ≤20 μgC/g	VDA 278
Recyclability	100% recyclable	ISO 15270

Manufacturing Process: Die Cutting

4. Fruit packaging liners

Buffering and Mechanical Properties

Parameter	Typical Value Range	Test Standard	Function
Density	30-80 kg/m³	ISO 845	Balance between lightweight and energy absorption
Compressive Strength (50%)	50-300 kPa	ISO 844	Resistance to deformation under multiple impacts
Rebound Rate	≥85%	ASTM D3574	Reusability
Energy Absorption Rate	≥70% (drop test)	ISTA 3A	Core anti-shock index

Environmental Resistance

Parameter	Typical Value Range	Test Standard
Temperature Resistance Range	-50℃~100℃	ASTM D3575
Resistance to Damp Heat (70℃/95% RH, 48h)	No deformation, no mildew	GB/T 4857.12
Oil Resistance (in contact with lubricating oil)	Weight change rate <1%	ISO 1817

Safety and Environmental Protection

Parameter	Typical Value Range	Test Standard
Electrostatic Protection	Surface resistance 10⁶-10⁹ Ω	ANSI/ESD S20.20
VOC Emission	Total carbon volatility ≤20 μgC/g	VDA 278
Recyclability	100% recyclable	ISO 15270

Manufacturing Process: Die Cutting

5. Gasket between automobile battery modules

Basic Physical Properties

Parameter	Typical Value Range	Test Standard	Function
Density	50-120 kg/m³	ISO 845	Affect softness and durability
Thickness	3-10 mm	ISO 23529	Common yoga mat thickness (5-8mm)
Tensile Strength	≥1.0 MPa	ISO 527-3	Prevent tearing or deformation
Elongation at Break	≥150%	ISO 527-3	Improve flexibility
Compression Set (22h, 50%)	≤10%	ISO 1856	Not easy to collapse after long-term use

Comfort and Functionality

Parameter	Typical Value Range	Test Standard
Rebound Rate	≥85%	ASTM D3574
Slip Resistance (dry/wet)	Static friction coefficient ≥0.6	ASTM D1894
Water Absorption	<1%	ASTM D570
Hardness (Shore C)	40-70	ISO 868

Safety and Environmental Protection

Parameter	Typical Value Range	Test Standard
VOC Emission	Compliant with EN 71-3	VDA 278
Skin Irritation	No irritation (ISO 10993)	Biocompatibility test
Recyclability	100% recyclable	ISO 15270

Manufacturing Process: Molding

6. Yoga mats (sports and leisure sector)

Basic Physical Properties

Parameter	Typical Value Range	Test Standard	Function
Density	20-80 kg/m³	ISO 845	Ultra-lightweight (40%+ lighter than traditional materials)
Thickness	5-50 mm	ISO 23529	Adapt to airframe structure space
Compressive Strength (10%)	50-300 kPa	ISO 844	Resist deformation caused by airflow pressure
Tensile Strength	≥1.0 MPa	ISO 527-3	Prevent tearing during installation or flight

Thermal and Flame Retardant Properties (Key Indicators)

Parameter	Typical Value Range	Test Standard
Long-term Temperature Resistance Range	-70℃~140℃	RTCA DO-160
Short-term Peak Temperature Resistance	≤200℃ (emergency conditions)	ABD 0031
Thermal Conductivity	0.030-0.040 W/(m·K)	ASTM C518
Limiting Oxygen Index (LOI)	≥30%	ASTM D2863
Flame Spread Index	≤5 (FAR 25.853)	FAA Vertical Burn Test

Acoustic and Durability Properties

Parameter	Typical Value Range	Test Standard
Sound Insulation (500-4000Hz)	≥35 dB	ISO 10140-2
Damp Heat Aging (85℃/85% RH, 2000h)	No delamination	ASTM D2126
Resistance to Hydraulic Oil (Skydrol Immersion)	Expansion rate <2%	ISO 1817

Manufacturing Process: Molding

IXPE FOAM MSI10

Application scenarios for IXPE, special performance indicators and parameter requirements for this product, and the processes involved in these application scenarios:

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